Kansas made

Black Walnut Bedroom

I would like to share these images of a black walnut bedroom, including a king-sized bed, side tables and a dresser, designed and built with my best friend Cody Rolph. We started this project in 2017 and finished it in 2020.

The design and joinery of the pieces in this group hopefully don’t arbitrarily feature pretty slabs of wood, but intend to capture or rather release the light and cadence of the old trees we collaborated with to build humble furniture. We try to see our human efforts humbly in the light of the wrought out witness which the trees spent their lives fashioning.

One of the trees we used for this came from the Walnut River valley near Augusta, Kansas, where it was uprooted and set for a number of years suspended by its roots and crowns. My personal experience suggests this process of drying “in the log”lends a quality to the color- different to other air drying methods. Another walnut tree we used came from Cody’s land in a draw on the county line between Greenwood and Elk counties. A third came from a farm near Winfield, KS- on the banks of the Arkansas River- where we scavenged the rejected leavings of a logging operation. All of these trees have peculiar and noble stories and voices, as expressions of a land and of its mineral and even spiritual atmosphere.

There are over 500 ebony and walnut butterfly joints throughout the pieces. Many of these serve a structural function, in knitting together knots and fractures throughout the slabs. We made the decision to use them aesthetically and rhythmically as well, in an attempt to interact with the movement and tension present in the slabs and their juxtapositions. Every butterfly was individually made and cut in by hand. This isn’t necessarily a testament to skill, but to the frail beauty of hand made lines versus machined perfection. The long labor isn’t to impress, but hopes to be a contemplative act of prayer in process, and to invite and serve that same response in the viewer.

In the same contemplative spirit, all of the structural joints are “through” mortise and tenons, with hand cut dovetails on all of the casework and drawers. The hardware are re-purposed spikes from a derelict centenarian railroad bridge located on Cody’s land.

Thank you for taking the time to look at these images of my friend Cody’s and my celebration and wonder at the crystalized voice of our God in the ligneous song of our brother-trees. Thank you especially to Steve Hebert for having the gifts and knowledge to be able to photograph these pieces for us. 

Circle Table in Black Walnut

I built this round walnut table for a young family over the summer and into the fall. The base is mortise and tenon. I hoped for it to carry some of the feeling of the vaulted interior of a timber framed barn. The wood for the base came from gun stock maker in Wichita who gave me some timber from his stock before he passed away. The wood for the top was harvested from my friend’s land near Fall River, Kansas.

Trestle Table in Black Walnut

Discovering Design

The discovery of the life within the wood and the relationships they form is exciting to uncover. The early decisions are heavy. Every other act in the process is a response to these chalk marks as they try to hear and echo this walnut tree’s voice.

Underpinning Art with Discipline

The romance of the craft is backed up by countless hours of “mundane” work- the discipline that builds skill, and makes up the real life of labor. Days are spent creeping up on this scribed relationship and the foundational joinery. It’s a blessing to work, and to rest in the presence, at the same while striving towards the goal. Don’t mistake me, I’ve only had enough meager success at it to know it’s possible. 

Technology – Joinery

One side of the natural edge was curving away on bottom edge so I had to cut a shallow rebate in order to have a solid joint as well as cleanly scribed edge. This edge was reinforced with dominoes. The opposing edge curved towards the bottom edge and could be cut square. For it I made a floating contoured spline from Baltic birch. Assembled dry all is tight and solid.

Visualize and Establish Form

Finding a way to visualize the elements in a design is an engaging challenge. Krenov spoke of “composing”, and I’ve adopted his method and language -clamping up and mocking up relationships as the process moves forward. I don’t recall if he used tape, but I recently switched from using blue tape to white tape to mask off shapes- the difference is remarkable. 

Labor – Engaging Harvest

The last bit of joinery for the individual trestles is the horizontal rail completing the “H” form, which will eventually carry the longer rail that will join the two trestles together.

I’m grateful for this job, this material, this process. I heard a song that had a line which proclaimed “I am the record of His grace”.

Crosstimber Tables

These images document a build in its early stage of a family of black walnut tables, centered around a richly grained and beautifully colored walnut tree which we salvaged from a farm near Winfield, Kansas.  The tables are a collaboration between my best friend/business partner and myself, sharing designing and building tasks to create, what we hope, are some authentically good pieces of furniture in the continuing tradition of live-edge/natural-slab furniture.

Walnut Timber Mantelpiece

The six and a half inch thick, 13 foot long walnut slab filled the shop as it came from the chainsaw mill.

Beam cutter on the old worm-drive

“rough-sawn” to the max

Using the “beam-cutter” to rip the slab into a six inch square timber

Pulling the saw at the end of the cut to save the last bit of slab for the corbels

Aluminum C-channel as a guide

start of the smoothing

a jack plane with a radius set to take heavy shavings

Now the joiner

pretty obvious

chopping out for a patch over a rotten knot

the same, fitted

filing the edges of a little copper butterfly template

bench-top with tools for making butterfly templates

variety of butterfly templates

Scribing the timber for butterflies to bind the main check

Routing out the waste

chopping the rest

right up to the knife line

ready for the joining

carving the corbels (my documentation fell off for most of this process)

mating the various natural edges of the corbels to the mantel

a little further back

fitting the opposite corbel

rough-cut cove on the left corbel

both corbels with coves-cut and awaiting final shaping

apply the final touches on the ends of the timber

“C” for the covenant

installed over the fire box, and the home-owner’s sandstone work.

I look forward to seeing it with the stone work done

Sister Hog, Brother Tree, and the Voice of Copper: a Celebration of Long Labor and Process

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The Champion Table

After about five months the Champion Table is finished and in its new home outside of Chicago.  The woods in this table are Kansas Black Walnut and White Oak (the base uses oak from Kansas, the top uses oak of lesser known origin, beyond my friend, the lumber man), the top features also a small amount of Ebony and sulfur.  The design is original, and evolved throughout the building process.  Central, is a crucifixion theme and the arc.  There are other symbolic elements as well, throughout.  I am deeply grateful to the Champion family for the opportunity to build a significant piece of furniture for their home and living.  I am also humbled and thankful for all the encouragement I have received throughout the building process.  Ultimately I am glad in my heart, laboring to make something that celebrates the goodness of God.

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