Champion Table Build, Part 4: Base & Arc

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preparing to fit the base to the leg assembly

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defining a semicircle with 3 saw cuts

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3 saw cuts get refined into facets with a paring chisel

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and again

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then shaped with a rasp

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the base of one of the leg assemblies after the 1/2 lap-tapered dado has been cut

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here, mated with the white oak leg

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a different piece of white oak being shaped with a rasp, one of three slats joining the top of the leg assemblies together and to the table top

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the slats also receive a long bevel

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the slats will rest in the notches being cut into the top of this leg section

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clearing out material from the notch with a 1″ chisel

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establishing the final depth with a router plane

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here the slats are temporarily in place

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an arsenal of shaping tools to begin sculpting the legs

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shaping inside-curves of the leg assembly with an aggressive rasp

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forming a radius where the legs meet the base

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the preliminary drawings had a horizontal stretcher connecting the two leg assemblies at floor level. Having rough-shaped the components and taking a look, I started visualizing an arc instead. PVC pipe (already bent from a previous life in some low garden tunnels) offered a quick prototype to help see how it would look.

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the arc made sense, so now setting about squaring up a white oak timber for re-sawing

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re-sawn white oak and a glue-lamination form ready to make an arc

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the glue lamination in the form- my 8 year old son was indispensable in this process, helping to roll glue, assemble, and clamp

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rhythm is in unity to woodwork

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the white oak timber, reconfigured as a messy arc

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work for the jack plane

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now the smoothing plane

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cutting the tapers along the length of the arc at the band saw

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marking the taper at the width

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cutting the taper at the width

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more elbow grease with the smoothing plane

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shaping the many curves and facets along the arc, first with a drawknife

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then with spokeshave

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establishing details with knife

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facets ease into curves

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test fitting- some refining-shaping to go yet

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setting the location of the chamfers on the leg-base

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shaving away rasp markings

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carving corner transitions

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so many details to bring together- here the leg base is about done.

That’s it for this round- next week there will be lots of sanding, also carving and inlay work as the table finally starts to become unified. Thank you to everyone for following along, and for your encouraging comments.

The Champion Table Build, Part 3: Leg Joinery

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flattening walnut stock with a wooden joiner for the top rails of the leg assembly

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using winding-sticks to make sure there is no twist in the board

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finishing up with a #7 jack plane

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squaring up the remaining edges and dimensioning the walnut on the bandsaw

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layout lines

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initial shaping of the curves on the top rail of the legs

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testing it against the table-top

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sawing lengths of white-oak for the vertical posts of the leg assembly

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the white oak after squaring-up

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testing the concept and a few angles before committing

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laying out the leg joints

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establishing the sliding dovetail angle with a knife

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cutting the front of the sliding dovetail

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all the bandsaw work done, now the hand-tools will finish

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paring the back cheek of the tenon

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the joint is most of the way there- the waste between the mortise and the dovetail is yet to be removed

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the four white oak legs all cut

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the arsenal of tools to accurately transfer the dimensions of the tenon/ dovetails onto the walnut rails

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marking

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starting the cut for the sliding dovetail socket with a carcass saw

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another view cutting sliding dovetail sockets

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chopping out the waste in the socket

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paring the sidewalls unreached by the saw

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using a router plane to achieve an accurate floor of the joint- the leg on the cutter allows it to reach the angled corners

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another view of the router-plane

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starting the mortise with a 3/4 mortise chisel

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the first row is delicate- just establishing the shape and protecting the corners

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going the full depth of the mortise with an auger – you can see the round-topped sliding dovetail socket parallel to the mortise

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squaring the mortise the rest of the way with the mortise chisel

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cleaning the sidewalls with my extra-big paring chisel

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thank God, they fit!

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step one is successful- to get to this point took endless drawings and two complete practice joints and a lot of patience

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marking the leg rails for some shaping/ sculpting cuts on the band saw

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the top rails post rough-shaping, and the taper of one of the white-oak legs marked with blue tape

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dry re-assembly just to make sure

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the glue-up

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next week will concern the joining of the bottom rail and the final shaping of the leg assemblies

Der Aufbau des Champion-Tisches, Teil 2: Rand

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surface preparation with a Stanley #80 scraper

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the swirly walnut grain is difficult to plane but the scraper is able to deal with it efficiently

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beginning to fit the side rails and bread-board ends

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marking the end cuts with a sharp knife

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then creating a shoulder along that line with a chisel assures a clean cut without tearing the grain

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cutting along the shoulder with a sharp crosscut saw

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a small array of saws to do this job

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cutting the central breadboard tenon

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coming up to the other side with a pull-saw

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both ends of the table are now cut

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cutting the base of the tenon “cheeks”

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really no other position to accurately make this cut

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cutting away the “cheeks”

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the finished tenon, and a groove has been cut to receive a floating tongue to align the breadboard

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laying out the positions of the mortise and tenons on the side rails and breadboards

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cutting the tenon on the side rails

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checking for a tight fit. the side rails are attached with glued tongue and groove joints, while the breadboards are “floating”, held in place by a tongue and groove joint and two “draw-bored” mortise and tenon joints, which will allow for expansion and contraction where the grain intersects perpendicular rather than parallel, yet holding the boards tight to the edge of the table. Two opposing corners are pinned miters and the other two are mortised.  imagine the table being able to expand in width along the length of the two boards left long to see the allowance for seasonal cross grain movement.

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treating the edges before the final assembly

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drilling for the dowels for the pinned miter joints where the live edges come together

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a brad point drill marks the center of the tenon inside

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re-marking the tenon with an offset so that the dowel pin will “draw” it tight to the edge of the table.  the holes will be elongated laterally to allow for joint movement.

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altering geometry with violence

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shaping the dowel pins by pounding the straight oak through a succession of smaller holes drilled in a steel plate until they are round and the size I need

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nearly there

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a batch of pins

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planing a taper

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the taper will allow the pin to engage the offset hole in the tenon and slowly pull it tight

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pounding the pins home for the final assembly

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a little help form a ratchet strap to pull the center tight

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cutting away the exposed ends with a saw

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a tightly pinned joint

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the top all joined. there will be a considerable amount of detail work on the top yet, but first the base

 

The Champion Table Build, Part 1: Compose, Scribe and Fit

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the beauty of God’s edge

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composing pieces

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flattening black walnut with a router and jig

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more looking, more composing

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smoothing and shaping edges

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smoothing and joining white oak

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assembling white oak panels

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white oak and black walnut adjusted and clamped for scribing

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knife scribing every curve

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the white oak panel marked and ready to cut

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rough cutting on the bandsaw, staying about 1/16th to 1/8th away from the scribed line

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cutting the line deeper

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paring away the waste to establish a shoulder along the scribe-line

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making the shoulders broad and deep

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chopping and paring right up to the line

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the shoulder becomes a jig to cut the rest of the piece right to the line using a pattern bit and router

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after cutting a slot for a floating tenon, dry-fitting pieces

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the floating tenons cut and laid out

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tenons glued in

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glued and clamped

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joining and smoothing the new edges

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on to the next step…

Holy, the Lesser Saints

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the lesser saints

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weave their quiet

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agile stories

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amongst the lives

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of greater lights

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holy, the lesser saints

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the color

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upon their brows

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they do not cry out

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they do not turn

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hearts raised like rafters

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heavenward

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forever orbiting

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tireless in quest

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the sphere of your glory

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to enter and remain

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bring newer life

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from ancient tribes

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all in anticipation

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groaning in the yearning

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their own eternal ribbon voice

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those who have ears…

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let them hear

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holy, the lesser saints

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bring your longing

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bring your capacity

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for fullness

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in the life of the soil

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countless prophets

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behold and know

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see and have understanding

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awaken, members of wholeness

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you are provision

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you are appointed

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little lights, you are His

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lesser saints

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holding up mountains

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echoes of distant voice

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priests of the eternal present

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fierce and strange

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are the quiet ones

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in silent witness

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givers of the heart of God

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receiving and giving from the heart of God

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celebrating mystery in plain-ness

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in infinite variety and order

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teach the spiritual truths of rest and labor

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sweat and awe

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all from silent knees and horns

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in the unending world, glory will be known forever

The Eternal Present

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Summer waxing

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into eternal presence

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ancient thunder quivers along the crust

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twinning amongst and toppling titans

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the smallest witnesses quiet as their gaze

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oldest of fault lines wrought with terror for men

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Ragnarok not yet come to cleave a line between

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the fruits of Eden and the curse

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brothers old as Abel and Cain

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approach the day with a steady gate

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mend the tack and the linkage

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the work the day is ready to hand

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unfold unfold great sheets unfold

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the heavens rain diamonds from the mouth of God

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the rye bends, the wheat and barley bend, the corn the teff bend low, below

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rust and blood speak and spin

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the day is new again

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tension speaks in unheard frequencies

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felt, like order drawn from skeins of chaos

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a fragment of destiny

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order from a mystic mind

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elder memories

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ancient fodder, best fodder

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tools for the telling of

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tools for the remembering of

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the days when Noah stored up faith

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quieted his family with peace

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as the rim of the earth spilled over

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rolling stones 

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adjoining man with the presence

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again, Noah enters day

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moored, listening

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breathing presence in

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wrested in grace

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see how the earth remembers differently

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manifest ancient eternal presence

From the Dust I Came

CRY THE BLOOD

I began as dust, heavy with the sweat of God’s fingers as He formed my flesh;  a heap of particles still ringing from the sound of His voice.  His breathe came as a holy wind, compelling me to breath, myself.

“i am erth.”

In my senior year of high school, the man who had been my art teacher since fourth grade, gave me some advice.  I was struggling with the conflicting dreams of pursuing the hope of becoming a musician or studying to become a visual artist.  His counsel was simple and wise:  “you can’t do both.”  At that point of decision, it seemed that since I was largely a self taught musician, I could conceivably continue to be so.  Instinctively I knew that there was so much that I needed to be taught and learn and so much time I needed to devote to the disciplines of drawing and painting.  So, I chose art without regret.  The music, however, has never left.  I have outgrown (mostly) the delusions about being a famous musician.  It has become an intensely personal discipline.  It is a language through which I speak to my God and through which He speaks to me.  It is a language I bless my children with.  It is a language I use to share my heart with those that are close to me.   Times have changed and technology that did not exist or was just emerging when I was young has made it possible for me to share what I have largely kept to myself, my family and my close friends.  It was not an easy decision to share publicly what has been so private.  But this, I have done.

The name of the album is Cry The Blood.  The blood is Jesus’ and the cry is mine, though there are many quiet voices beside me.  I chose to recorded under the pseudonym, i am erth.  (The “a” is missing on purpose, a decision which spell check is relentless in punishing me for.)  The land is a passion of mine and a place of meeting and learning as I live as a son under God’s sky.  I am close to the erth, and it is never far from me.

For the curious:  I wrote the songs, sang all the parts and plucked every string, blew every note, squeezed every box, recorded, mixed and stabbed out every digital pulse.  It is far from perfect.  I blame myself for the flaws, you can decide if there is beauty in them. You can hear my kids, and my animals, the wind and the rain, creaks and clicks and bonks, and probably a freight train.  I’ll thank my friends who encourage me and hold me up in the testing. There is one among those who deserves more credit than any, but I know he prefers anonymity. If you want to thank him, eat a steak or go fly fishing in Montana.

Through the ideas and labor of many, this album will (if not already) ultimately be available for downloaded from major online music retailers. Below is a link to iTunes, where it is already available.

You may be interested in what Elizabeth Duffy has on her blog. Elizabeth is my friend, but she began as a stranger asking me questions.  She has been instrumental in pushing me to make the music available and has written a very encouraging review of as well.  In addition, Elizabeth has included a portion of her interview with me as a means of introduction.  It has been a rare opportunity for me to express what I believe and why I do what I do.  I couldn’t have voiced it without her asking and without the creative, sensitive and trustworthy nature of who she is.  Thank you, Elizabeth.

In a final bit of disclosure, I began an instagram feed early last fall.  While I still remain ambivalent towards much of the usage, I have come to value it as unique for sharing imagery and stories on a different platform and immediacy, it is kind of a microcosm of the posts I make here.  My user name is @baumwerkj if you are interested.

I continually thank you for your support here over the years. It has been 8 years since I began this blog. Your quiet interest has given me encouragement to continue working. All glory and honor will be and ever remain His.

Jack Baumgartner,  Rose Hill, Kansas Jan-19-2015

Provision

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I have been printing an edition of Flying Fish, a copper-plate engraving about the miracle of provision experienced by Thor Heyerdahl and his crew in the Pacific Ocean on their balsa log raft, the Kon Tiki.  This print is for sale at the Baumwerk Etsy store.

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…a Walking Man drawing for my friend Steven.

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